An automation solution is always a huge investment—financially, organizationally, and strategically. This makes it all the more important to have a reliable, fast, and independent basis for your decision: What is possible? What is really valuable? And which solution will lead to the best overall result in the long term?
This is where KOCH Engineering can help: From the initial feasibility analysis to the evaluation of complete process chains and individual work steps, KOCH ensures that every decision is based on a solid, objective foundation. Thomas Theis, Head of Sales & Project Planning, sums it up: “Our job is not to implement every idea – but to make the best solution tangible. KOCH combines macro-strategic factory planning with micro-specific precision, thus providing the certainty that investments are not only possible but also fit for the future.
Holistic KOCH engineering:
From the initial idea to a clear decision with future security
At KOCH, a project begins long before the actual construction: First, the entire production environment is analyzed—from space requirements and material flows to the future requirements of the plant, regardless of whether existing processes are being further developed or new structures are being built on greenfield locations. The goal is always the same: to design an efficient, flexible, and future-proof plant – whether as a turnkey complete plant or an integrated individual system. The focus is always on the individual needs of the customer: KOCH tailors every analysis, every concept, and every solution precisely to the specific requirements.
KOCH relies on state-of-the-art technologies for this holistic approach: 3D laser scanning for realistic inventories, material flow simulations for reliable data on performance and processes, and VR inspections for spatial and functional orientation. These systems ensure that an accurate overview of the entire production environment is available even before the first robot is installed.
KOCH Engineering in detail: Focusing on every step
On this basis, KOCH can proceed with a detailed analysis of individual process areas, from goods receipt to production, filling/assembly, packaging, palletising, and order picking to shipping—always tailored to the customer's needs and priorities. The decisive points are systematically considered: The definition of objectives, requirements, technical data and performance, quality requirements, safety specifications, boundary conditions, and options for future developments and IT requirements are all included in the evaluation. At the same time, basic feasibility is checked on the basis of real processes and genuine performance data.
This ensures that every proposed solution really works for the company. Andreas Lehmler, Head of Design & Development, sums it up: “Good engineering opens doors – but only where a sensible path begins behind them.” This creates a solid, practical foundation – whether for the entire plant or for individual process areas – that guarantees transparency, safety, and long-term investment security.
The value of detailed engineering becomes apparent where theory meets practice.
At KOCH, potential problems are solved in the digital world long before they can cause costly downtime in the real world. Practical experience from many projects confirms this time and again:
- Collisions avoided, efficiency gained: When planning a highly complex system with multiple robots in a limited space, the simulation clearly revealed in advance that the original concept would have put the robots on a collision course. Such collisions in live operation would have been fatal. Thanks to the early cycle time and range analysis within the simulation, the layout could be optimized and the movement sequences adjusted so that each robot could now perform its task flawlessly. The result: smooth, collision-free operation at maximum speed.
- Bottlenecks eliminated, material flow ensured: In a plant with high material throughput, the original conveyor technology would have caused congestion and bottlenecks at some transfer points – a real bottleneck for the production flow. Thanks to the simulation, the weak points were identified at an early phase: conveyor routes were redesigned, switches were repositioned, and buffer areas were optimized. The result? A stable, continuous material flow that keeps production running smoothly – all without expensive retrofits during live operation.
Gripper design and more: precision at product level
In addition to a comprehensive view of the entire system, another key success factor in automation is the correct design of the robot grippers—because they form the direct connection to the product. KOCH designs and develops customized gripper solutions that are precisely tailored to the shape, weight, and surface properties of the products. The process of creating the perfect gripper solution involves computer-aided design, digital planning, simulation, and practical testing. There is a particular focus on intelligent lightweight construction: 3D printing and generative manufacturing processes are used to create stable, weight-optimized components where they offer real added value for the process – for example, when lower weight or special geometries noticeably increase the dynamics and efficiency of the robot.
At the same time, customization does not end with the gripper. KOCH designs and optimizes all system components—from conveyor technology and transfer stations to entire process chains—so that they precisely match the customer's specific products, conditions, and objectives. Each solution thus becomes a tailor-made component that fits seamlessly into the overall system and optimally supports its performance.
Conclusion
With KOCH Engineering, customers not only gain planning security, but also a clear advantage when investing in new automation systems. Carefully planned engineering saves time, money, and stress, and clearly shows what really makes sense—and what doesn't. Thanks to KOCH, companies not only know what is technically possible, but above all, which solution is best for them in the long term. The results are measurable benefits:
• High long-term profitability through cost savings
• Maximum plant availability with consistent quality
• High flexibility for new products or expansions
• Easy operation for short commissioning times
• Optimized material flow from receipt to shipment
• Future-proof control systems and data logistics
Facts instead of intuition: With KOCH Engineering, you know what works right from the start – making every production line fit for the future.
Automation is a huge investment. KOCH Robotersysteme provides solutions and support through professional engineering, which creates a reliable basis for assessing feasibility, cost-effectiveness, and long-term benefits.
Every decision in favor of an automation solution requires in-depth knowledge.
KOCH Engineering provides the basis for realistically assessing the implementation of robot systems, evaluating their benefits, and finding the most cost-effective solution. Engineering - KOCH Robotersysteme
