Maximum uptime, minimum guesswork:
Downtime is expensive. Inconsistent output eats into margins. And maintenance surprises? They can stop entire production lines cold. That’s why BERHALTER Swiss Die-Cutting has developed CUTcontrol™ – a next-generation IIoT platform that gives manufacturers the one thing they need most: control.
CUTcontrol™ doesn’t just collect data – it gives packaging and label producers a real-time understanding of their die-cutting operations. The result? More output. Fewer disruptions. Lower costs.
See problems before they happen
With CUTcontrol™, operators can anticipate wear, detect inefficiencies, and spot anomalies as they arise – not after they’ve caused damage. That means:
- Less unplanned downtime
- Lower maintenance costs
- Higher machine availability
One BERHALTER customer, running a high-volume in-mould labeling line, cut downtime by 30% and extended tool life by weeks – simply by acting on the early signals CUTcontrol™ provides.
Turn performance data into profit
Beyond maintenance, CUTcontrol™ helps teams identify what’s working – and what isn’t. Are cycle times drifting? Is stroke rate fluctuating? CUTcontrol™ makes it visible. And once it’s visible, it’s fixable.
- Stabilised production output
- Higher product quality
- Fewer rejected batches
Whether you run a Swiss Die-Cutter™ B6, Swiss Die PRO™, or a custom BERHALTER system, CUTcontrol™ provides the insight needed to make better decisions, faster – without adding complexity to your workflow.
Built to deliver value – from day one
Unlike many factory digitalisation platforms, CUTcontrol™ is ready to run with minimal setup. It’s retrofittable, modular, and doesn’t require a full IT overhaul. In most cases, teams start seeing impact within weeks – not quarters.
“With CUTcontrol™, we help our customers protect uptime, stabilise quality, and take the guesswork out of maintenance,” says Dalibor Schuman, Managing Director at BERHALTER.
“This is not about adding gadgets – it’s about making every shift, every tool, and every operator more effective.”
Why it matters
In competitive manufacturing environments, every minute counts. CUTcontrol™ gives manufacturers the visibility and foresight they need to stay one step ahead – of downtime, of inefficiency, of the competition.
Because in die-cutting, precision isn't just a technical goal – it's a business advantage.
